KSCdirect

Cutler Hammer Loadcenter Replacement Parts

KSCdirect.com is an authorized online Cutler Hammer distributor.

Product Description

Loadcenters are enclosed assemblies used for power distribution and circuit protection in residential, commercial and light industrial applications. The assembly consists of an enclosure, an interior assembly and a cover. The interior assembly consists of a backpan where the bus assembly is mounted. Incoming power is terminated at main lugs or a main circuit breaker. Load circuit protection is provided by molded case circuit breakers which plug onto the bus assembly. Loadcenters are used on services providing no more than 240 Vac, and are available with bus rated from 40 to 600 amperes. Loadcenter covers are available as surface, ush or combination.

Product History

CH Family

Eaton’s electrical business began manufacturing the CH series of loadcenters and circuit breakers in 1962. Changes have occurred over the years due to code changes, UL listed requirements and product enhancements. Three major design changes occurred in 1969, 1982 and 1995. The 3/4-inch wide feeder circuit breakers, silver ash plated copper bus, Sandalwood (tan) painted box and industry-leading warranties have been the trademarks of this premium product through the years.

BR Family

With the acquisition of Westinghouse’s Distribution and Control Business Unit (DCBU) in 1994, Eaton Corporation gained the circuit breaker and loadcenter manufacturing and marketing operations of Westinghouse. Prior to 1989, these products were manufactured by Westinghouse’s Bryant subsidiary in Bridgeport, CT. The products from this facility bore the Westinghouse and Bryant nameplates. In 1988, Westing-house purchased Challenger Electric, redesigned the product, and moved all production from Bridgeport to Jackson, MS. As Eaton integrated the product lines in 1995, all loadcenter production shifted to the Lincoln, IL facility.

Primary Components List

CH Main Breaker Loadcenter

Straight-in Wiring, Top or Bottom

Commercial Grade Main Breaker

Split Neutral

Steel Backpan

Knockouts

To achieve economies of scale, the product line was completely redesigned and is currently marketed as the Cutler Hammer Type BR 1-inch loadcenter. Though redesigned, it retained many of its unique characteristics. The product features aluminum bus as standard with optional copper bus available on limited styles. The bus is cut and formed to produce the breaker stabs. The current design also maintains the use of the Westinghouse, Bryant and Challenger breakers.

Replacement Capabilities

Table 5-1. Replacement Capabilities

Breakers

Surge Arresters

Covers

Deadfronts (NEMA 3R)

Door Assemblies (NEMA 3R)

MCB Kits

Neutral Bars

Ground Bars

Breaker Accessories

Labels

Lugs

Door Locks

Door Latches

Paint

Closure Plates

Hubs

Whole House AC Surge Protection

Catalog number of loadcenter required to obtain correct part.

Table 5-2. BR Replacement Covers

Type BR 14-Inch Loadcenter Replacement Covers

Catalog Cover Catalog Cover Catalog Cover Catalog Cover

Number Number Number Number

3BR1224B100 BRCOVC19 3BR3042B200 (CC Main) BRCOVC56 3BR4242L200 BRCOVC48 BR2030B150 BRCOVC32

3BR1224B100S BRCOVS19 3BR3042B200 (WFL Main) 3BR4242L200S BRCOVS48 BR2030H150 BRCOVC32

3BR1224H100 BRCOVC19 3BR3042B200S (CC Main) BRCOVS56 3BR4242L225 BRCOVC49 BR2030L150 BRCOVC25

3BR1224H100S BRCOVC19 3BR3042B200S (WFL Main) 3BR4242L225S BRCOVS49 BR2040B150 BRCOVC40

3BR1224L125 BRCOVC21 3BR3042BC200 (CC Main) BRCOVC56 3BR4242LC200 BRCOVC48 BR2040B200 BRCOVC35

3BR1224L125S BRCOVS21 3BR3042BC200 (WFL Main) BR1212L125 BRCOVC11 BR2040H200 BRCOVC35

3BR1224L200 BRCOVC34 3BR3042H150 (CHH Main) BRCOVC55 BR1220B100 BRCOVC12 BR2040L200 BRCOVC25

3BR1224L200S BRCOVS34 3BR3042H150 (WFLH Main) BR1224L125 BRCOVC11 BR2040N200 BRCOVC35

3BR1224N125 BRCOVC20 3BR3042H150S (CHH Main) BRCOVS55 BR1224L125G BRCOVC11 BR2040NC200 BRCOVC35

3BR1224N125S BRCOVS20 3BR3042H150S (WFLH Main) BR1224L200 BRCOVC15 BR2424L125 BRCOVC24

3BR1224NC125 BRCOVC20 3BR3042H200 (CHH Main) BRCOVC56 BR1224N125 BRCOVC13 BR2424L125G BRCOVC24

3BR1836L150 BRCOVC27 3BR3042H200 (WFLH Main) BR1224N200 BRCOVC30 BR2430B150 BRCOVC40

3BR1836L150S BRCOVS27 3BR3042H200S (CHH Main) BRCOVS56 BR1224NC125 BRCOVC13 BR2440B200 BRCOVC41

3BR1836L200 BRCOVC34 3BR3042H200S (WFLH Main) BR1620B100 BRCOVC16 BR2440L200 BRCOVC33

3BR1836L200S BRCOVS34 3BR3042L200 BRCOVC43 BR1624B100 BRCOVC16 BR3030B150 BRCOVC40

3BR2442L150 BRCOVC39 3BR3042L200S BRCOVS43 BR1624B125 BRCOVC17 BR303BC100 BRCOVC59

3BR2442L150S BRCOVS39 3BR3042LC200 BRCOVC43 BR1624L125 BRCOVC14 BR3030HC100 BRCOVC59

3BR2442L200 BRCOVC43 3BR4242B200 (CC Main) BRCOVC57 BR1624L125G BRCOVC14 BR3040B200 BRCOVC41

3BR2442L200S BRCOVS43 3BR4242B200 (WFL Main) BR1624N125 BRCOVC17 BR3040H200 BRCOVC41

3BR3030N100 BRCOVC37 3BR4242B200S (CC Main) BRCOVS57 BR1630B150 BRCOVC29 BR3040L200 BRCOVC36

3BR3030N100S BRCOVS37 3BR4242B200S (WFL Main) BR1630L150 BRCOVC25 BR3040N200 BRCOVC41

3BR3030NC100 BRCOVC37 3BR4242B225 (CC Main) BRCOVC58 BR1632B200 BRCOVC31 BR3040NC200 BRCOVC41

3BR3042B125 (CC Main) BRCOVC54 3BR4242B225 (WFL Main) BR1632N200 BRCOVC31 BR4040B200 BRCOVC44

3BR3042B125 (WFL Main) 3BR4242B225S (CC Main) BRCOVS58 BR2020B100 BRCOVC22 BR4040H200 BRCOVC44

3BR3042B125S (CC Main) BRCOVS54 3BR4242B225S (WFL Main) BR2024B125 BRCOVC23 BR4040L200 BRCOVC42

3BR3042B125S (WFL Main) 3BR4242BC200 (CC Main) BRCOVC57 BR2024H100 BRCOVC22 BR4040N200 BRCOVC44

3BR3042B150 (CC Main) BRCOVC55 3BR4242BC200 (WFL Main) BR2024L125 BRCOVC18 BR4040NC200 BRCOVC44

3BR3042B150 (WFL Main) 3BR4242H200 (CHH Main) BRCOVC57 BR2024L125G BRCOVC18 BR4242B225 (BW Main) BRCOVC53

3BR3042B150S (CC Main) BRCOVS55 3BR4242H200 (WFLH Main) BR2024N125 BRCOVC23 BR4242B225 (WFL Main)

3BR3042B150S (WFL Main) 3BR4242H200S (CHH Main) BRCOVS57 BR2024NC125 BRCOVC23 BR4242L225 BRCOVC45

— — 3BR4242H200S (WFLH Main) — — BR816B100 BRCOVC10

14-inch loadcenters are 125 – 225 ampere MLO 12 circuits and above and all 100 – 225 ampere MCB loadcenters.

Beginning in 1997 the main breaker of these loadcenters was changed. The catalog number remained the same and the series was changed from A to B. The old covers are no longer manufactured. The customer must determine which main breaker is in the loadcenter. (1) If the customer has the current style main (CC/CHH/BW) then just order the new cover. (2) if the customer has the old style main (WFL/WFLH) and has just damaged the trim then order the new cover. Customer should remove and save the old deadfront. Remove the new deadfront from the new cover and install the old deadfront. The cover can now be re-installed on the loadcenter. (3) If the customer has the old style main (WFL/WFLH) and no longer has the old cover the customer’s only option is to buy a loadcenter with the new main breaker (same catalog number as the loadcenter already installed) and change the interiors, thus allowing the new cover.

1-Phase with Main Circuit Breaker

CH1420B100R CH3RDOOR5 CH3RDF4 CH28H100R CH3RDOOR9 CH3RDF6 CH32H200R CH3RDOOR6 CH3RDF11

CH14B100R CH3RDOOR5 CH3RDF4 CH28H125R CH3RDOOR9 CH3RDF6 CH42B200R CH3RDOOR13 CH3RDF10

CH1824B100R CH3RDOOR8 CH3RDF5 CH30B100R CH3RDOOR10 CH3RDF6 CH42B225R CH3RDOOR13 CH3RDF10

CH18B100R CH3RDOOR8 CH3RDF5 CH30B125R CH3RDOOR10 CH3RDF6 CH42H200R CH3RDOOR6 CH3RDF11

CH20H100R CH3RDOOR7 CH3RDF5 CH3242B200R CH3RDOOR12 CH3RDF9 CH42H225R CH3RDOOR6 CH3RDF11

CH22B100R CH3RDOOR7 CH3RDF5 CH32B150R CH3RDOOR12 CH3RDF9 CH8B150RF CH3RDOOR11 CH3RDF7

CH22B125R CH3RDOOR8 CH3RDF5 CH32B200R CH3RDOOR12 CH3RDF9 CH8B200RF CH3RDOOR11 CH3RDF7

CH24B150R CH3RDOOR11 CH3RDF7 CH32B225R CH3RDOOR12 CH3RDF9 — — —

CH24B200R CH3RDOOR11 CH3RDF7 CH32H150R CH3RDOOR6 CH3RDF10 — — —

1-Phase with Main Lugs

CH4L125RP CH3RDOOR2 CH3RDF2 CH20L125R CH3RDOOR8 CH3RDF5 CH32L150R CH3RDOOR11 CH3RDF6

CH12L125R CH3RDOOR5 CH3RDF4 CH24L125R CH3RDOOR8 CH3RDF5 CH32L225R CH3RDOOR11 CH3RDF6

CH12L200R CH3RDOOR9 CH4RDF6 CH24L150R CH3RDOOR11 CH3RDF6 CH42L225R CH3RDOOR12 CH3RDF8

CH1624L125R CH3RDOOR5 CH3RDF4 CH24L225R CH3RDOOR11 CH3RDF6 CH8L125RP CH3RDOOR4 CH3RDF3

CH16L125R CH3RDOOR5 CH3RDF4 CH2L125RP CH3RDOOR1 CH3RDF1 — — —

CH16L200R CH3RDOOR11 CH3RDF6 CH3242L225R CH3RDOOR11 CH3RDF6 — — —

3-Phase with Main Circuit Breaker

CH30B3150R CH30B3200R CH30B3225R CH3RDOOR6 CH3RDOOR6 CH3RDOOR6 CH3RDF11 CH3RDF11 CH3RDF11 CH30H3200R CH42B3200R CH42B3225R CH3RDOOR6 CH3RDOOR6 CH3RDOOR6 CH3RDF11 CH3RDF11 CH3RDF11 CH42H3200R CH42H3225R — CH3RDOOR6 CH3RDOOR6 — CH3RDF11 CH3RDF11 —

3-Phase with Main Lugs

CH12L3125R CH18L3125R CH24L3125R CH3RDOOR5 CH3RDOOR8 CH3RDOOR8 CH3RDF4 CH3RDF5 CH3RDF5 CH24L3225R CH30L3150R CH30L3225R CH3RDOOR11 CH3RDOOR11 CH3RDOOR11 CH3RDF6 CH3RDF6 CH3RDF6 CH42L3225R CH6L3125RP — CH3RDOOR12 CH3RDOOR3 — CH3RDF8 CH3RDF3 —

1-Phase Convertible

CH8N200RF — CH3RDF7 — — — — — —